| Aluminum Alloy Range | Ability to machine common wrought and cast aluminum alloys, including 6061, 6063, 6082, 7075, 2024, and selected cast alloys. | Broad alloy coverage with documented cutting parameters for each material. | Different alloys vary in strength, machinability, corrosion resistance, and surface-finish behavior. | Material certificates, alloy identification records, and previous sample reports. |
| CNC Milling | 3-axis, 4-axis, or 5-axis milling for prismatic parts, curved surfaces, thin walls, and complex features. | 3-axis for standard parts; 4-axis or 5-axis for reduced setups and complex geometries. | Additional axes can reduce repositioning, improve feature alignment, and shorten production time. | Machine list showing axis count, working envelope, spindle speed, and tooling capacity. |
| CNC Turning | Turning centers for shafts, bushings, pins, threaded parts, and rotational components. | Live tooling and sub-spindle capability are useful for turned-and-milled components. | Combined turning and milling can reduce handling, setup variation, and assembly errors. | Equipment specifications, sample parts, and process flow for mill-turn components. |
| Dimensional Tolerance | Ability to control general dimensions and specially toleranced features according to the drawing. | Approximately ±0.05 mm is commonly achievable; tighter tolerances require specific process control and design review. | Tolerance capability affects fit, function, interchangeability, and total production cost. | Inspection reports, capability studies, and examples of critical-to-function features. |
| Surface Roughness | Control of milled, turned, drilled, and finished surfaces using appropriate tools and cutting parameters. | Around Ra 3.2 µm is common for standard machining; Ra 1.6 µm or lower may require additional finishing or optimized machining. | Surface texture influences sealing, sliding performance, fatigue behavior, and appearance. | Surface roughness measurements made with a calibrated profilometer. |
| Thin-Wall Machining | Experience with thin ribs, pockets, webs, and lightweight aluminum housings. | Requires stable fixturing, sharp tooling, controlled chip load, and a suitable finishing sequence. | Thin sections are vulnerable to vibration, distortion, burrs, and dimensional movement after unclamping. | Trial-part results, wall-thickness measurements, and documented workholding methods. |
| Hole and Thread Features | Drilling, reaming, tapping, thread milling, countersinking, and positional control. | Thread and hole quality should be verified with calibrated gauges and coordinate measurements where required. | Hole location and thread accuracy directly affect fasteners, bearings, dowels, and subassemblies. | Thread-gauge records, CMM data, and first-article inspection results. |
| Deburring and Edge Control | Removal of sharp edges, burrs, chips, and machining marks without damaging functional surfaces. | Edge-break requirements should be defined on the drawing, commonly by a specified chamfer or radius. | Proper deburring improves safety, assembly, coating adhesion, and part cleanliness. | Visual standards, edge-measurement records, and representative production samples. |
| Surface Finishing | Anodizing, hard anodizing, powder coating, chemical conversion coating, brushing, polishing, or bead blasting. | Finish selection should match the required corrosion resistance, hardness, color, electrical properties, and appearance. | Finishing can change dimensions, conductivity, wear resistance, and cosmetic quality. | Finish specifications, coating thickness reports, color records, and approved samples. |
| Dimensional Inspection | Use of calipers, micrometers, height gauges, gauges, optical systems, and coordinate measuring machines. | Critical dimensions should be measured with equipment appropriate to their tolerance and geometry. | Reliable inspection reduces acceptance disputes and confirms compliance with engineering drawings. | Calibration certificates, inspection plans, CMM reports, and measurement-system records. |
| Process Capability | Documented control of critical dimensions, tool wear, offsets, workholding, and repeatability. | For stable, critical processes, buyers often review Cp/Cpk data; a Cpk of 1.33 or higher is a common target when specified. | Capability data helps distinguish repeatable production from one-time sample performance. | Process-control plans, capability studies, SPC charts, and corrective-action records. |
| Prototype to Production | Support for prototypes, low-volume orders, repeat batches, and high-volume production. | A scalable supplier should maintain consistent revision control, tooling records, and inspection methods across volumes. | Consistent processes reduce quality changes when an order moves from prototype to production. | Sample-to-production workflow, capacity information, and documented revision control. |
| Material Traceability | Linking raw material heat or batch information to purchase orders and finished parts. | Traceability should include material grade, temper, supplier documentation, and production batch records. | Traceability supports quality investigations, regulated applications, and long-term repeatability. | Mill test certificates, incoming inspection records, and batch labeling procedures. |
| Quality Management | Formal procedures for incoming inspection, in-process checks, final inspection, nonconformance handling, and corrective action. | An independently audited quality-management system, such as ISO 9001, is a useful baseline for many industrial projects. | Controlled procedures make quality performance more consistent and auditable. | Current certificate, audit scope, quality manual excerpts, and corrective-action examples. |
| Engineering Communication | Ability to review drawings, identify manufacturability risks, clarify tolerances, and recommend cost-effective changes. | A capable supplier should provide DFM feedback before production and clearly document approved changes. | Early engineering review can prevent avoidable defects, delays, and unnecessary machining costs. | Redacted DFM reports, drawing-markup examples, and engineering review procedures. |